ABREX 400 steels are the most generally utilized of the wear safe evaluations. ABREX 400 shows a fantastic consolidation of high resistance to effect, workability, weld capacity and resistance to abrasion. ABREX 400 has around 3 times the abrasion resistance of normal steel plate and helps drawing out the administration life of mechanical parts.
ABREX 400 is a high-strength, abrasion-resistant steel plate designed for use in applications that require exceptional durability and resistance to wear. This
Steel Plate is particularly suited for environments where severe abrasion is a major concern, such as in mining, construction, and material handling industries.
Abrasive applications and aggressive wear environments are simply no match for Abrex. Whatever your wear challenges, Abrex wear plate offers better wear resistance, higher payload and longer service life. The Abrex family features the original wear plate thinner and thicker than ever at 0.7-160 mm (0.027-6.25) as well as tubes and round bars. By delivering superior quality, reliability and performance, Abrex keeps your equipment and your business up and running.
Abrex 400 Plates are also known as Wear Plates which are designed to last longer than standard mild steel. The most common hardness levels in the category are 400 and 500. The combination of Hardness, strength and toughness makes it stand up to extreme wear. This can replace expensive wear products like high chrome white iron and hard-faced overlay plates. Even though it is too tough, it can be cut, welded, milled and drilled using standard workshop practices.
Reduced Maintenance Costs The high Abrasion Resistance of ABREX 400 reduces the frequency of part replacements and repairs and Increased Equipment Lifespan Components made with ABREX 400 last longer, leading to significant cost savings over time and Versatility Can be used in a wide range of industries and applications where Abrasion Resistance is critical and Improved Safety The robust nature of ABREX 400 ensures the structural integrity of equipment, enhancing safety in harsh working environments.
Prosaic Steel & Alloys is one of the primary manufacturers of ABREX 400 Abrasion Resistant Steel Plate The company has much experience in manufacturing and retailing of ABREX 400 Abrasion Resistant Steel Plate and the company also manufactures other grade products such as Wear Resistant Steel Plates 400HB and 500HB used in many industries such Pressure Vessels and Boilers and Power Generation and Oil and Gas Industry both products are similar to each other because both products are using similar industries but it's different there grade and chemical and mechanical properties
ABREX 400 plate is a High Strength, Wear Plates resistant Steel Plate used in a variety of demanding applications including mining, construction and material handling. Proper installation and maintenance are important to maximize life and performance.
Installation Tips for ABREX 400 Abrasion Resistant Steel Plate
Handling and Storage Ensure that the plates are stored in a dry, clean environment to prevent any surface contamination or corrosion before installation and Use appropriate lifting equipment and techniques to avoid damaging the plates during handling. and Cutting and Shaping For thicker plates, oxy-fuel cutting can be employed, but preheating may be necessary to prevent cracking and When bending or shaping, ensure the use of suitable tools and machinery to avoid cracking or breaking
Welding Preheat the plates to a recommended temperature (usually around 100-200°C) to prevent cracking during welding and Use low-hydrogen electrodes and suitable welding techniques such as MIG, TIG, or SAW (Submerged Arc Welding) and Fastening When using bolts or rivets, ensure that the holes are drilled precisely and are slightly larger than the fasteners to accommodate any expansion or contraction and Use high-strength fasteners to match the mechanical properties of ABREX 400 plates
Maintenance Tips for ABREX 400 Abrasion Resistant Steel Plate
Routine Inspection Perform regular inspections for signs of wear, corrosion or damage. Pay particular attention to areas subject to wear and tear or frequent contact or wear. Surface Protection Apply a protective coating or paint to exposed surfaces to prevent corrosion, especially in harsh environments. Reapply the coating periodically as needed to maintain protection.
CLEANING Clean panels regularly to remove dirt, debris and built-up corrosive material. Use an appropriate cleaning agent that will not damage the plate surface. REPAIR AND REPLACEMENT Repair minor damage or Wear Plates immediately by welding or patching to prevent further deterioration. To ensure continued performance, replace severely worn or damaged panels.
Type | Grades Desig- nation |
Plate Thickness | Brinell Hardness (HBW)*1 | Charpy Impact Test (L Direction)*2 | ||
t (mm) | Aiming | Range | Test Temperature (°) | Absorbed Energy (j) | ||
Standard Type | ABREX 400 | 6(4.0) ~ 100 | 400 | 360 ~ 440 | - | - |
ABREX 450 | 6(4.5) ~ 100 | 450 | 410 ~ 490 | - | - | |
ABREX 500 | 6(4.5) ~ 100 | 500 | 450 ~ 550 | - | - | |
ABREX 600 | 6 ~ 25 | 600 | 550 ~ 650 | - | - | |
Extra Tough Type | ABREX 400LT | 6 ~ 60 | 400 | 360 ~ 440 | -40 | ≥27 |
ABREX 450LT | 6 ~ 25 | 450 | 410 ~ 490 | -40 | ≥27 | |
ABREX 500LT | 6 ~ 25 | 500 | 450 ~ 550 | -40 | ≥21 |
Type | Grades Desig- nation |
Chemical Composition (%)*1 | ||||||||||
C | Si | Mn | P | S | Ni | Cr | Mo | B | PCM (t:thickness)*2 | |||
≤t25 | t>25 | |||||||||||
Standard Type | ABREX 400 |
≤0.21 | ≤0.70 | ≤2.00 | ≤0.025 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.30 | ≤0.35 |
ABREX 450 |
≤0.23 | ≤0.70 | ≤2.00 | ≤0.025 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.36 | ≤0.36 | |
ABREX 500 |
≤0.35 | ≤0.70 | ≤2.00 | ≤0.015 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.42 | ≤0.42 | |
ABREX 600 |
≤0.45 | ≤0.70 | ≤2.00 | ≤0.015 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.54 | - | |
Extra Tough Type | ABREX 400LT | ≤0.21 | ≤1.2 | ≤2.00 | ≤0.010 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.30 | ≤0.35 |
ABREX 450LT | ≤0.28 | ≤1.2 | ≤2.00 | ≤0.010 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.36 | - | |
ABREX 500LT | ≤0.35 | ≤1.2 | ≤2.00 | ≤0.010 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.42 | - |
Type | Grades Desig- nation |
Thick-ness (mm) | Brinell Hardness (HBW) | Mechanical Properties | ||||||
Yield Strength (N/mm2) | Tensile Strength (N/mm2) | Bend Radius (t:thickn-ess) | Angle | Result | Tempera-ture () | Absored Energy (j) | ||||
Standard Type | ABREX 400 |
25 | 414, 417, 416 | 1075 | 1322 | 3t | No Cracking | 0 | 73 | |
ABREX 450 |
25 | 458, 453, 459 | 1192 | 1469 | 3t | No Cracking | 0 | 57 | ||
ABREX 500 |
25 | 513, 509, 520 | 1373 | 1552 | 3t | No Cracking | 0 | 43 | ||
ABREX 600 |
25 | 611, 606, 601 | 1568 | 2058 | - | - | - | 0 | 13 | |
Extra Tough Type | ABREX 400LT | 60 | 390, 393, 393 | 1162 | 1207 | 3t | 180 | No Cracking | -40 | 63 |
ABREX 450LT | 25 | 464, 464, 467 | 1237 | 1560 | 3t | 180 | No Cracking | -40 | 38 | |
ABREX 500LT | 25 | 495, 492, 495 | 1198 | 1680 | 3t | 180 | No Cracking | -40 | 38 | |
Test Conditions | JIS Z2243 Surface | JIS Np. 5 T Direction | JIS No. 1T Direction | 2mmV Notch L Direction |
Brand | Manufacture/Co | HARDNESS RANGE | C.E.V. Typical Values |
Values for AR 400 | Thk: 10 – 20 | ||
Wear Plate 400 | SSAB | 370-430 | 0.37 |
QUARD 400 | DUFERCO | 370-430 | 0.42 |
JFE EVERHARD 360LE | JFE STEEL CORPN. | 360-430 | 0.38 |
SUMIHARD K400 | SUMITOMO METALS | 400-440 | 0.46 |
ABRAZO 400 | TATA UK LTD. | 360-430 | 0.43 |
RAEX 400 | RUUKKI | 360-430 | 0.43 |
DILLIDUR 400V | DILLINGER HUTTE | 370-430 | 0.43 |
XAR 400 | THYSSEN KRUPP | 370-430 | 0.43 |
BRINAR 400 | ILSENBURGER GROBBLECH | 360-430 | 0.48 |
FORA 400 | INDUSTEEL | 360-430 | 0.48 |
HARDPLAST 380 | ISD HUTA | 360-430 | 0.56 |
NICRODUR 400 | ACRONI | 360-430 | 0.56 |
CREUSABRO 4800 | INDUSTEEL | 360-430 | 0.48 |
WELHARD 400 | NSC/JAPAN | 400-440 | 0.46 |
BIS Plate 320 | Bisalloy Steels Pty Ltd | 320-360 | 0.4 |
BIS Plate 400 | Bisalloy Steels Pty Ltd | 370-430 | 0.4 |
BIS Plate 450 | Bisalloy Steels Pty Ltd | 425-475 | 0.48 |
Rockstar 400 | Essar Steel India Ltd. | 370-430 | 0.45 |
Rockstar 450 | Essar Steel India Ltd. | 425-475 | 0.52 |
Rockstar 500 | Essar Steel India Ltd. | 450-540 | 0.6 |
Abrex 400 | NSSMC | 360-440 | 0.4 |
Abrex 450 | NSSMC | 410-490 | 0.5 |
Abrex 500 | NSSMC | 450-550 | 0.55 |
Abrex 600 | NSSMC | 550-650 | 0.73 |
Welding :
Abrazo 400 can be welded under normal conditions (if you require advice on welding, machining or forming then please contact any one of our offices) using MMA, MOG and SAW without preheat, up to a combined thickness of 60mm, provided hydrogen controlled electrodes are used. Consumables should be dried in accordance with scale ‘D’ of BS 5135. Consumables should be chosen on the basis of whether or not the weld metal is exposed to wear conditions.
Machining :
Machining or drilling is more difficult due to Hardness. For 400BHN use high-grade cobalt HSS E drilling tools and for 500BHN hard metal drilling tools are necessary.
Abrasion steels can be readily cold formed. Compared with steels of lower yields, three factors should be considered:
Material can be cut using conventional flame cutting practices without the need for preheat at ambient temperature. The following cutting parameters are recommended:-
Plate
Thickness (mm) |
Nozzle
Size (LPN mm) |
Cutting O2
(Lb.in2) |
Heating O2
(Lb.in2) |
Heating
propane (Lb.in2) |
Cutting
speed (mm/min) |
CEV
max % |
12.5 | 10-25 | 45 | 40 | 18 | 450 | 0.40 |
15.0 | 10-25 | 50 | 40 | 10 | 490 | 0.40 |
25.0 | 25-40 | 60 | 40 | 20 | 400 | 0.52 |
40.0 | 40-60 | 70 | 40 | 10 | 310 | 0.52 |
50.0 | 40-60 | 75 | 40 | 10 | 300 | 0.57 |
65-80 | 60-100 | 71 | 31 | 13 | 239 | 0.57 |
Abrasion resistant steel can be machined by milling.
The following recommendations are given for general guidance:-
Steel Grade | Cutting Speed (mm/min) | Feed (mm/tooth) |
Abrazo 400* | 100 | 0.10-0.15 |
* For further information on 450, 500 please contact us for details.
ss Where possible, cold bending should be carried out with the bend axis perpendicular to the rolling direction, this being the less onerous of the two directions. The following table contains guidelines for bending to a 90°angle. In general however, bending radii should be as generous as possible.
Bending direction (bend axis) |
Minimum inside
Bending radius |
Minimum die
opening |
Perpendicular to rolling direction | 3t | 8.5t |
Parallel to rolling direction | 4t | 10t |
Abrex Plate Company, Abrex 400, Abrex 450, Abrex 500, Abrex 600 Stockiests & Suppliers, Abrex Plate Wholesaler, Abrex Plate Wholesale, Abrex Plate Suppliers, Abrex Plate Manufacture, Abrex Plate Distributors, Abrex Plate saler, Abrex Plate Stockist, Abrex Plate Bulk Distributors, Abrex Plate supplies, Abrex Plate exporter
Abrex 400 Steel Plate is sleeved into plastic bag individually, pieces wrapped with water-proof material, bundled with nylon rope. Clear labels are tagged on the outside of the package for easy identification of the quantity and product I.D. Great care is taken during operation and transportation. Abrex 400 Abrasion Resistant Steel Plate packing will be according to international standard in bundles strapped by strips then into containers to avoid any damage.
Delivery: Within 10-25 days or asap if we have enough stock
We export ABREX 400 Abrasion Resistant Steel Plate to Saudi Arabia, Iran, Iraq, United Arab Emirates, Qatar, Bahrain, Oman, Kuwait, Turkey, Egypt, Yemen, Syria, israel, Jordan, Cyprus, Singapore, Malaysia, Indonesia, Thailand, Vietnam, South Korea, Japan, Sri Lanka, Maldives, Bangladesh, Mayanmar, Taiwan, Cambodia, Argentina, Bolivia, Brazil, Chile, Venezuela, Colombia, Ecuador, Guyana, Paraguay, Uruguay, United States Of America, Canada, Mexico, Panama, Costa Rica, Puerto Rica, Trinidad And Tobago, Jamaica, Bahamas, Denmark, Russia, Norway, Germany, France, Italy, United Kingdom, Spain, Ukraine, Netherland, Belgium, Greece, Czech Republic, Portugal, Hungary, Albania, Austria, Switzerland, Slovakia, Finland, Ireland, Croatia, Slovenia, Malta, Nigeria, Algeria, Angola, South Africa, Libya, Egypt, Sudan, Equatorial Guinea, The Republic Of Congo, Gabon, Europe, Africa, Asia, North America, South America, Middle East, Far East.etc.
Prosaic Steel and Alloys is a well known worldwide exporter of Prosaic Steel and Alloys is committed to provide each and every customer with the highest standard of customer service. We deals in Abrex 400 Plate in India & Overseas, offering a wide range of
Abrex 400 Abrasion Resistant Steel Plate