Wear Plate is a registered trademark of SSAB Technology AB, Sweden. We are using this Trademark as General Tradename for the Abrasion and Wear Resistant Material.
WHAT IS ABREX 500 PLATE?
ABREX 500 steels are the most generally utilized of the wear safe evaluations. ABREX 500 shows a fantastic consolidation of high resistance to effect, workability, weld capacity and resistance to abrasion. ABREX 400 has around 3 times the abrasion resistance of normal steel plate and helps drawing out the administration life of mechanical parts.
The Abrex 400 and Abrex 500 series (Previously named as Sumihard 400 and 500) is the wear plate series form Nippon Sumitomo Steel Metal Corporation, Japan. The use of abrasion resistant ABREX steel plate markedly reduces the weight of structural members exposed to severe abrasive conditions. Compared with regular steel, ABREX steel plate reduces structural weight and delivers economic merits. Adoption of high performance abrasion resistant ABREX will prolong the service life of machinery and components.
Steel in contact with water containing H2S will corrode producing hydrogen at its surface. H2S not only inhibits the formation of hydrogen gas, so reducing the opportunity for it to escape, but promotes its absorption in to the steel. At typical working temperatures below 200 degrees Celsius hydrogen atoms can become trapped causing embrittlement and ultimately cracking.
We are specialized in offering precision engineered ABREX 400 Plate, which are used in various engineering applications and can be availed in various grades like ABREX 400 Plate, ABREX 500 Plate, Wear Plate 400 Plate, Wear Plate 500 Plate, SUMIHARD k500 Steel Plate, SUMIHARD k400 Steel Plate, DILLIDUR 400V Steel Plate ,DILLIDUR 500V Steel Plate, Essar Rockstar 400 Abrasion Resistant Steel Plates, Essar Rockstar 500 Abrasion Resistant Steel Plates these grades are available in the form of Abrasion Resistant Steel Plate
Abrasive applications and aggressive wear environments are simply no match for Abrex. Whatever your wear challenges, Abrex wear plate offers better wear resistance, higher payload and longer service life. The Abrex family features the original wear plate thinner and thicker than ever at 0.7-160 mm (0.027-6.25) as well as tubes and round bars. By delivering superior quality, reliability and performance, Abrex keeps your equipment and your business up and running.
Abrex 400 Plates are also known as Wear Plates which are designed to last longer than standard mild steel. The most common hardness levels in the category are 400 and 500. The combination of hardness, strength and toughness makes it stand up to extreme wear. This can replace expensive wear products like high chrome white iron and hard-faced overlay plates. Even though it is too tough, it can be cut, welded, milled and drilled using standard workshop practices.
We can supply Abrex 500 Abrasion Resistant Steel Plates:
Thickness from 5mm to 150mm
Width: from 1,500mm to 2,500mm
Length: from 6,000mm to 12,000mm
Technical conditions of Abrex 500 Abrasion Resistant Steel Plates
1) Ultrasonic tested as per SA 578 or any other as per requirement
2) MTC acc to EN 10204 / 3.2
3) Charpy Impact tested at -20 / - 46 DegC.
4) Furnace Normalised 5) BQ Plates with IBR form IV
The Following Abrex 500 Abrasion Resistant Steel Plates and Wear Plates Grades Are Available: ABREX 400
ABREX Specification by Type and Designation
|Plate Thickness||Brinell Hardness (HBW)*1||Charpy Impact Test (L Direction)*2|
|t (mm)||Aiming||Range||Test Temperature (°)||Absorbed Energy (j)|
|Standard Type||ABREX 400||6(4.0) ~ 100||400||360 ~ 440||-||-|
|ABREX 450||6(4.5) ~ 100||450||410 ~ 490||-||-|
|ABREX 500||6(4.5) ~ 100||500||450 ~ 550||-||-|
|ABREX 600||6 ~ 25||600||550 ~ 650||-||-|
|Extra Tough Type||ABREX 400LT||6 ~ 60||400||360 ~ 440||-40||≥27|
|ABREX 450LT||6 ~ 25||450||410 ~ 490||-40||≥27|
|ABREX 500LT||6 ~ 25||500||450 ~ 550||-40||≥21|
ABREX 400 Chemical Properties
|Chemical Composition (%)*1|
|Extra Tough Type||ABREX 400LT||≤0.21||≤1.2||≤2.00||≤0.010||≤1.00||≤1.20||≤0.60||≤0.60||≤0.005||≤0.30||≤0.35|
ABREX 400 Mechanical Properties
|Thick-ness (mm)||Brinell Hardness (HBW)||Mechanical Properties|
|Yield Strength (N/mm2)||Tensile Strength (N/mm2)||Bend Radius (t:thickn-ess)||Angle||Result||Tempera-ture ()||Absored Energy (j)|
|25||414, 417, 416||1075||1322||3t||No Cracking||0||73|
|25||458, 453, 459||1192||1469||3t||No Cracking||0||57|
|25||513, 509, 520||1373||1552||3t||No Cracking||0||43|
|25||611, 606, 601||1568||2058||-||-||-||0||13|
|Extra Tough Type||ABREX 400LT||60||390, 393, 393||1162||1207||3t||180||No Cracking||-40||63|
|ABREX 450LT||25||464, 464, 467||1237||1560||3t||180||No Cracking||-40||38|
|ABREX 500LT||25||495, 492, 495||1198||1680||3t||180||No Cracking||-40||38|
|Test Conditions||JIS Z2243 Surface||JIS Np. 5 T Direction||JIS No. 1T Direction||2mmV Notch L Direction|
Prosaic Steel Supply Following Grades In ABREX Plate
Other Grades Available In Abrasion Resistant Plate and Wear Resistant Plates
Prosaic Steel Supply Abrasion Resistant Plate and Wear Resistant Plates
|Brand||Manufacture/Co||HARDNESS RANGE||C.E.V. Typical Values|
|Values for AR 400||Thk: 10 – 20|
|Wear Plate 400||SSAB||370-430||0.37|
|JFE EVERHARD 360LE||JFE STEEL CORPN.||360-430||0.38|
|SUMIHARD K400||SUMITOMO METALS||400-440||0.46|
|ABRAZO 400||TATA UK LTD.||360-430||0.43|
|DILLIDUR 400V||DILLINGER HUTTE||370-430||0.43|
|XAR 400||THYSSEN KRUPP||370-430||0.43|
|BRINAR 400||ILSENBURGER GROBBLECH||360-430||0.48|
|HARDPLAST 380||ISD HUTA||360-430||0.56|
|BIS Plate 320||Bisalloy Steels Pty Ltd||320-360||0.4|
|BIS Plate 400||Bisalloy Steels Pty Ltd||370-430||0.4|
|BIS Plate 450||Bisalloy Steels Pty Ltd||425-475||0.48|
|Rockstar 400||Essar Steel India Ltd.||370-430||0.45|
|Rockstar 450||Essar Steel India Ltd.||425-475||0.52|
|Rockstar 500||Essar Steel India Ltd.||450-540||0.6|
Fabrication of Abrasion Resistant Steel :
Abrazo 400 can be welded under normal conditions (if you require advice on welding, machining or forming then please contact any one of our offices) using MMA, MOG and SAW without preheat, up to a combined thickness of 60mm, provided hydrogen controlled electrodes are used. Consumables should be dried in accordance with scale ‘D’ of BS 5135. Consumables should be chosen on the basis of whether or not the weld metal is exposed to wear conditions.
Machining or drilling is more difficult due to hardness. For 400BHN use high-grade cobalt HSS E drilling tools and for 500BHN hard metal drilling tools are necessary.
Abrasion steels can be readily cold formed. Compared with steels of lower yields, three factors should be considered:
Flame Cutting :
Material can be cut using conventional flame cutting practices without the need for preheat at ambient temperature. The following cutting parameters are recommended:-
Abrasion resistant steel can be machined by milling.
The following recommendations are given for general guidance:-
|Steel Grade||Cutting Speed (mm/min)||Feed (mm/tooth)|
* For further information on 450, 500 please contact us for details.
Cold Bending :
Where possible, cold bending should be carried out with the bend axis perpendicular to the rolling direction, this being the less onerous of the two directions. The following table contains guidelines for bending to a 90°angle. In general however, bending radii should be as generous as possible.
|Bending direction (bend axis)||
|Perpendicular to rolling direction||3t||8.5t|
|Parallel to rolling direction||4t||10t|
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Abrex 500 Abrasion Resistant Steel Plate Packing
Abrex 500 Abrasion Resistant Steel Plate is sleeved into plastic bag individually, pieces wrapped with water-proof material, bundled with nylon rope. Clear labels are tagged on the outside of the package for easy identification of the quantity and product I.D. Great care is taken during operation and transportation. Abrex 500 Abrasion Resistant Steel Plate packing will be according to international standard in bundles strapped by strips then into containers to avoid any damage.
Delivery: Within 10-25 days or asap if we have enough stock
Types of Packaging:
Abrex 500 Abrasion Resistant Steel Plates, Sheet, Slabs Sizes Available in Stock with Price Abrex 500 Abrasion Resistant Steel Plate Sizes Available in Stock with Price
We export Abrex 500 Plate to Saudi Arabia, Iran, Iraq, United Arab Emirates, Qatar, Bahrain, Oman, Kuwait, Turkey, Egypt, Yemen, Syria, Israel, Jordan, Cyprus, Singapore, Malaysia, Indonesia, Thailand, Vietnam, South Korea, Japan, Sri Lanka, Maldives, Bangladesh, Mayanmar, Taiwan, Cambodia, Argentina, Bolivia, Brazil, Chile, Venezuela, Colombia, Ecuador, Guyana, Paraguay, Uruguay, United States Of America, Canada, Mexico, Panama, Costa Rica, Puerto Rica, Trinidad And Tobago, Jamaica, Bahamas, Denmark, Russia, Norway, Germany, France, Italy, United Kingdom, Spain, Ukraine, Netherland, Belgium, Greece, Czech Republic, Portugal, Hungary, Albania, Austria, Switzerland, Slovakia, Finland, Ireland, Croatia, Slovenia, Malta, Nigeria, Algeria, Angola, South Africa, Libya, Egypt, Sudan, Equatorial Guinea, The Republic Of Congo, Gabon, Europe, Africa, Asia, North America, South America, Middle East, Far East.etc.
Prosaic Steel and Alloys is a well known worldwide exporter of Abrex 500 Plate, Prosaic Steel and Alloys is committed to provide each and every customer with the highest standard of customer service. We deals in Abrex 500 Abrasion Resistant Steel Plate in India & Overseas, offering a wide range of Abrex 500 Plate.
Prosaic Steel and Alloys is Leading Manufacturer, Distributor, Exporter, Stockholder and Supplier of ABREX 500 Steel Plates in United States of America (USA), Saudi Arabia, Italy, Netherlands, Germany, Canada, Singapore, Malaysia, Indonesia
Other Equivalent Plates ROCKSTAR 500, ROCKHARD 500 PLATES, 500 BHN HARDNESS PLATE, Wear Plate 500 PLATE, QUARD 500 PLATES STOCKHOLDER, SUMIHARD K-500 PLATES, XAR 500 SHEETS DEALER, 500 HARDEN PLATE, AR 500 PLATES, ABRAZO 500 PLATES SUPPLIER.
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