Wear Plate is a registered trademark of SSAB Technology AB, Sweden. We are using this Trademark as General Tradename for the Abrasion and Wear Resistant Material.
ABREX 500 steels are the most generally utilized of the wear safe evaluations. ABREX 500 shows a fantastic consolidation of high resistance to effect, workability, weld capacity and resistance to abrasion. ABREX 400 has around 3 times the abrasion resistance of normal steel plate and helps drawing out the administration life of mechanical parts.
ABREX 500 steel is a high-strength, abrasion-resistant steel plate known for its exceptional hardness and durability. It is commonly used in applications where
abrasion Resistance to wear and impact is crucial, making it a preferred choice in industries such as mining, construction, and material handling.
The use of abrasion resistant ABREX steel plate markedly reduces the weight of structural members exposed to severe abrasive conditions. Compared with regular steel, ABREX steel plate reduces structural weight and delivers economic merits. Adoption of high performance abrasion resistant ABREX will prolong the service life of machinery and components.
Chemical Composition of ABREX 500 Abrasion Resistant Steel Plate
The chemical composition of ABREX 500 steel is carefully controlled to achieve its high Hardness and strength. The typical composition includes
Prosaic Steel & Alloys is one of the primary manufacturers of ABREX 500 Abrasion Resistant Steel Plate The company has much experience in manufacturing and retailing of ABREX 500 Abrasion Resistant Steel Plate and the company also manufactures other grade products such as AR400 Abrasion Resistant Steel Plates used in many industries such Pressure Vessels and Boilers and Power Generation and Oil and Gas Industry both products are similar to each other because both products are using similar industries but it's different there grade and chemical and mechanical properties
Many Industries use the Steel Plate for their production and ABREX 500 Abrasion Resistant Steel Plate is used in Major production houses such as Power Generation and Petrochemical Industries or Industrial Boilers
Mining and Quarrying Used in the manufacturing of liners, screens, and chutes that handle abrasive materials and Essential for equipment like crushers, conveyors, and hoppers that are subject to constant wear and tear and Construction Ideal for excavator buckets, bulldozer blades, and other construction machinery components that encounter harsh conditions and Ensures extended service life and reduced maintenance costs for heavy-duty equipment
Material Handling Commonly used in dump truck bodies, loaders, and other vehicles that transport heavy, abrasive loads and Enhances the durability and operational efficiency of transportation and handling equipment and Agricultural Equipment Utilized in the fabrication of plows, tillage tools, and other farming implements that require resistance to Wear Plates and impact and Improves the longevity and performance of agricultural machinery
ABREX 500 steel, known for its exceptional
Hardness and wear resistance, is designed to perform reliably in demanding environments. However, to ensure its longevity and optimal performance, proper maintenance practices must be followed
Prosaic Steel & Alloys provides complete guidelines for Maintenance and Care for your ABREX 500 Abrasion Resistant Steel Plate They have much experience the maintenance of all grad pipe tubes and fitting or plates during all sessions like winter and summer monsoon
Regular Inspections Conduct regular visual inspections to identify any signs of wear, corrosion, or damage and Pay close attention to high-stress areas and points of frequent contact with abrasive materials and Cleaning Remove accumulated dirt, debris, and other contaminants that can contribute to wear and corrosion and Use appropriate cleaning agents and methods to avoid damaging the steel surface and Preventive Maintenance Lubrication Apply suitable lubricants to moving parts and areas subject to friction to reduce wear and Regular lubrication helps maintain smooth operation and extends the lifespan of the components.
Protective Coatings Consider applying protective coatings or paints to enhance corrosion
Abrasion Resistance, especially in environments with high moisture or chemical exposure and Regularly inspect and reapply coatings as needed to maintain protection Monitoring and Addressing Wear Wear Monitoring Implement a monitoring system to track wear rates and predict maintenance needs and Use Wear Plates indicators or sensors to provide early warnings of excessive wear and Replacing Worn Parts Promptly replace components that show significant wear or damage to prevent further deterioration and potential failures.
We are specialized in offering precision engineered ABREX 400 Plate, which are used in various engineering applications and can be availed in various grades like ABREX 400 Plate, ABREX 500 Plate, Wear Plate 400 Plate, Wear Plate 500 Plate, SUMIHARD k500 Steel Plate, SUMIHARD k400 Steel Plate, DILLIDUR 400V Steel Plate ,DILLIDUR 500V Steel Plate, Essar Rockstar 400 Abrasion Resistant Steel Plates, Essar Rockstar 500 Abrasion Resistant Steel Plates these grades are available in the form of Abrasion Resistant Steel Plate
Type | Grades Desig- nation |
Plate Thickness | Brinell Hardness (HBW)*1 | Charpy Impact Test (L Direction)*2 | ||
t (mm) | Aiming | Range | Test Temperature (°) | Absorbed Energy (j) | ||
Standard Type | ABREX 400 | 6(4.0) ~ 100 | 400 | 360 ~ 440 | - | - |
ABREX 450 | 6(4.5) ~ 100 | 450 | 410 ~ 490 | - | - | |
ABREX 500 | 6(4.5) ~ 100 | 500 | 450 ~ 550 | - | - | |
ABREX 600 | 6 ~ 25 | 600 | 550 ~ 650 | - | - | |
Extra Tough Type | ABREX 400LT | 6 ~ 60 | 400 | 360 ~ 440 | -40 | ≥27 |
ABREX 450LT | 6 ~ 25 | 450 | 410 ~ 490 | -40 | ≥27 | |
ABREX 500LT | 6 ~ 25 | 500 | 450 ~ 550 | -40 | ≥21 |
Type | Grades Desig- nation |
Chemical Composition (%)*1 | ||||||||||
C | Si | Mn | P | S | Ni | Cr | Mo | B | PCM (t:thickness)*2 | |||
≤t25 | t>25 | |||||||||||
Standard Type | ABREX 400 |
≤0.21 | ≤0.70 | ≤2.00 | ≤0.025 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.30 | ≤0.35 |
ABREX 450 |
≤0.23 | ≤0.70 | ≤2.00 | ≤0.025 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.36 | ≤0.36 | |
ABREX 500 |
≤0.35 | ≤0.70 | ≤2.00 | ≤0.015 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.42 | ≤0.42 | |
ABREX 600 |
≤0.45 | ≤0.70 | ≤2.00 | ≤0.015 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.54 | - | |
Extra Tough Type | ABREX 400LT | ≤0.21 | ≤1.2 | ≤2.00 | ≤0.010 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.30 | ≤0.35 |
ABREX 450LT | ≤0.28 | ≤1.2 | ≤2.00 | ≤0.010 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.36 | - | |
ABREX 500LT | ≤0.35 | ≤1.2 | ≤2.00 | ≤0.010 | ≤1.00 | ≤1.20 | ≤0.60 | ≤0.60 | ≤0.005 | ≤0.42 | - |
Type | Grades Desig- nation |
Thick-ness (mm) | Brinell Hardness (HBW) | Mechanical Properties | ||||||
Yield Strength (N/mm2) | Tensile Strength (N/mm2) | Bend Radius (t:thickn-ess) | Angle | Result | Tempera-ture () | Absored Energy (j) | ||||
Standard Type | ABREX 400 |
25 | 414, 417, 416 | 1075 | 1322 | 3t | No Cracking | 0 | 73 | |
ABREX 450 |
25 | 458, 453, 459 | 1192 | 1469 | 3t | No Cracking | 0 | 57 | ||
ABREX 500 |
25 | 513, 509, 520 | 1373 | 1552 | 3t | No Cracking | 0 | 43 | ||
ABREX 600 |
25 | 611, 606, 601 | 1568 | 2058 | - | - | - | 0 | 13 | |
Extra Tough Type | ABREX 400LT | 60 | 390, 393, 393 | 1162 | 1207 | 3t | 180 | No Cracking | -40 | 63 |
ABREX 450LT | 25 | 464, 464, 467 | 1237 | 1560 | 3t | 180 | No Cracking | -40 | 38 | |
ABREX 500LT | 25 | 495, 492, 495 | 1198 | 1680 | 3t | 180 | No Cracking | -40 | 38 | |
Test Conditions | JIS Z2243 Surface | JIS Np. 5 T Direction | JIS No. 1T Direction | 2mmV Notch L Direction |
Brand | Manufacture/Co | HARDNESS RANGE | C.E.V. Typical Values |
Values for AR 400 | Thk: 10 – 20 | ||
Wear Plate 400 | SSAB | 370-430 | 0.37 |
QUARD 400 | DUFERCO | 370-430 | 0.42 |
JFE EVERHARD 360LE | JFE STEEL CORPN. | 360-430 | 0.38 |
SUMIHARD K400 | SUMITOMO METALS | 400-440 | 0.46 |
ABRAZO 400 | TATA UK LTD. | 360-430 | 0.43 |
RAEX 400 | RUUKKI | 360-430 | 0.43 |
DILLIDUR 400V | DILLINGER HUTTE | 370-430 | 0.43 |
XAR 400 | THYSSEN KRUPP | 370-430 | 0.43 |
BRINAR 400 | ILSENBURGER GROBBLECH | 360-430 | 0.48 |
FORA 400 | INDUSTEEL | 360-430 | 0.48 |
HARDPLAST 380 | ISD HUTA | 360-430 | 0.56 |
NICRODUR 400 | ACRONI | 360-430 | 0.56 |
CREUSABRO 4800 | INDUSTEEL | 360-430 | 0.48 |
WELHARD 400 | NSC/JAPAN | 400-440 | 0.46 |
BIS Plate 320 | Bisalloy Steels Pty Ltd | 320-360 | 0.4 |
BIS Plate 400 | Bisalloy Steels Pty Ltd | 370-430 | 0.4 |
BIS Plate 450 | Bisalloy Steels Pty Ltd | 425-475 | 0.48 |
Rockstar 400 | Essar Steel India Ltd. | 370-430 | 0.45 |
Rockstar 450 | Essar Steel India Ltd. | 425-475 | 0.52 |
Rockstar 500 | Essar Steel India Ltd. | 450-540 | 0.6 |
Abrex 400 | NSSMC | 360-440 | 0.4 |
Abrex 450 | NSSMC | 410-490 | 0.5 |
Abrex 500 | NSSMC | 450-550 | 0.55 |
Abrex 600 | NSSMC | 550-650 | 0.73 |
Welding :
Abrazo 400 can be welded under normal conditions (if you require advice on welding, machining or forming then please contact any one of our offices) using MMA, MOG and SAW without preheat, up to a combined thickness of 60mm, provided hydrogen controlled electrodes are used. Consumables should be dried in accordance with scale ‘D’ of BS 5135. Consumables should be chosen on the basis of whether or not the weld metal is exposed to Wear Plates conditions.
Machining :
Machining or drilling is more difficult due to hardness. For 400BHN use high-grade cobalt HSS E drilling tools and for 500BHN hard metal drilling tools are necessary.
Forming :
Abrasion steels can be readily cold formed. Compared with steels of lower yields, three factors should be considered:
Material can be cut using conventional flame cutting practices without the need for preheat at ambient temperature. The following cutting parameters are recommended:-
Plate
Thickness (mm) |
Nozzle
Size (LPN mm) |
Cutting O2
(Lb.in2) |
Heating O2
(Lb.in2) |
Heating
propane (Lb.in2) |
Cutting
speed (mm/min) |
CEV
max % |
12.5 | 10-25 | 45 | 40 | 18 | 450 | 0.40 |
15.0 | 10-25 | 50 | 40 | 10 | 490 | 0.40 |
25.0 | 25-40 | 60 | 40 | 20 | 400 | 0.52 |
40.0 | 40-60 | 70 | 40 | 10 | 310 | 0.52 |
50.0 | 40-60 | 75 | 40 | 10 | 300 | 0.57 |
65-80 | 60-100 | 71 | 31 | 13 | 239 | 0.57 |
Abrasion resistant steel can be machined by milling.
The following recommendations are given for general guidance:-
Steel Grade | Cutting Speed (mm/min) | Feed (mm/tooth) |
Abrazo 400* | 100 | 0.10-0.15 |
* For further information on 450, 500 please contact us for details.
Where possible, cold bending should be carried out with the bend axis perpendicular to the rolling direction, this being the less onerous of the two directions. The following table contains guidelines for bending to a 90°angle. In general however, bending radii should be as generous as possible.
Bending direction (bend axis) |
Minimum inside
Bending radius |
Minimum die
opening |
Perpendicular to rolling direction | 3t | 8.5t |
Parallel to rolling direction | 4t | 10t |
Abrex Plate Company, Abrex 400, Abrex 450, Abrex 500, Abrex 600 Stockiests & Suppliers, Abrex Plate Wholesaler, Abrex Plate Wholesale, Abrex Plate Suppliers, Abrex Plate Manufacture, Abrex Plate Distributors, Abrex Plate saler, Abrex Plate Stockist, Abrex Plate Bulk Distributors, Abrex Plate supplies, Abrex Plate exporter
Abrex 500 Abrasion Resistant Steel Plate is sleeved into plastic bag individually, pieces wrapped with water-proof material, bundled with nylon rope. Clear labels are tagged on the outside of the package for easy identification of the quantity and product I.D. Great care is taken during operation and transportation. Abrex 500 Abrasion Resistant Steel Plate packing will be according to international standard in bundles strapped by strips then into containers to avoid any damage.
Delivery: Within 10-25 days or asap if we have enough stock
We export Abrex 500 Plate to Saudi Arabia, Iran, Iraq, United Arab Emirates, Qatar, Bahrain, Oman, Kuwait, Turkey, Egypt, Yemen, Syria, israel, Jordan, Cyprus, Singapore, Malaysia, Indonesia, Thailand, Vietnam, South Korea, Japan, Sri Lanka, Maldives, Bangladesh, Mayanmar, Taiwan, Cambodia, Argentina, Bolivia, Brazil, Chile, Venezuela, Colombia, Ecuador, Guyana, Paraguay, Uruguay, United States Of America, Canada, Mexico, Panama, Costa Rica, Puerto Rica, Trinidad And Tobago, Jamaica, Bahamas, Denmark, Russia, Norway, Germany, France, Italy, United Kingdom, Spain, Ukraine, Netherland, Belgium, Greece, Czech Republic, Portugal, Hungary, Albania, Austria, Switzerland, Slovakia, Finland, Ireland, Croatia, Slovenia, Malta, Nigeria, Algeria, Angola, South Africa, Libya, Egypt, Sudan, Equatorial Guinea, The Republic Of Congo, Gabon, Europe, Africa, Asia, North America, South America, Middle East, Far East.etc.
Prosaic Steel and Alloys is a well known worldwide exporter of Prosaic Steel and Alloys is committed to provide each and every customer with the highest standard of customer service. We deals in Abrex 500 Abrasion Resistant Steel Plate