Prosaic Steel and Alloys has been providing cutting solutions with CNC Plasma Carbon Steel Profile Cutting Services technology since the company started trading. Over this time we have developed exceptional skills and expertise in cutting materials and this has contributed to the success and growth of the business in the field of Plasma Carbon Steel Profile Cutting Services, CNC Plasma Carbon Steel Profile Cutting Services, Carbon Steel Profile Cutting India
At Prosaic Steel and Alloys we strive to understand customer requirements in detail and then suggest the most suitable CNC plasma cutting services to them. The team having nearly two decades of experience recommends the appropriate CNC plasma cutting job works to the clients making their desired activities faster and easier Prosaic Steel and Alloys is the leading Indian company offering excellent takes pride in the careful analysis of clients needs and advising the right
CNC plasma cutting services to them. Our team of skilled technicians leaves no stone unturned to understand your preferences and unique requirements for CNC plasma cutting job works and then offer faster and the most convenient CNC profile cutting services.
Flexibility plays a vital role in CNC profile cutting services; the infrastructural support and coherent capability allow us to offer the maximum of it. This high customization ability enables cost-effectiveness coupled with convenience for the clients resulting in complete customer satisfaction Plasma cutting steel is very favourable with many clients. Our CNC Plasma Carbon Steel Profile cutting services are able to cut 12000mm x 3000mm x 300mm Thk. Prosaic Steel and Alloys use CNC controlled Plasma cutting facilities and is supported by the C.A.D. department that controls the cutting service.
Our experience in this field allows us to deliver real benefits, such as the quality of the cut which reduces customer lead times. Our plasma cutting facility can cut up to 300mm thickness in a wide range of materials allowing this technology to substitute traditional Cutting Edge methods.
Plasma cutting can be performed on a variety of metals. It is capable of cutting conductive as well as other durable materials. Oxyfuel cannot do this. That is why CNC plasma cutting is known for being the most effective technique for Carbon Steel Plates CNC Plasma Cutting
Precision and Accuracy CNC Plasma Cutting and Cutting Edge offers exceptional precision, allowing for intricate and complex shapes to be cut with high accuracy and Speed and Efficiency The process is significantly faster than traditional cutting methods, increasing productivity and reducing turnaround time Versatility Capable of cutting a wide range of metals of varying thicknesses, from thin sheets to thick plates and Clean Cuts Produces minimal slag and requires less post-cut finishing, reducing the need for secondary operations and Automation CNC technology allows for automated Laser Cut, reducing the risk of human error and ensuring consistent results.
Prosaic Steel & Alloys provides complete guidelines for Mastering CNC Plasma Cutting and Cutting Edge They have much experience of CNC Plasma Cutting of all steel profiles such as Optimization of Cutting Parameters and Advanced Software or Regular Maintenance, Skill Development
Optimization of Cutting Parameters and Laser Cut Adjusting the speed, amperage, and gas flow rate can enhance cut quality and minimize dross formation and Advanced Software: Utilizing sophisticated CAD/CAM software enables the CNC Cutting Design of complex patterns and efficient nesting, maximizing material utilization and Regular Maintenance: Keeping the plasma cutter and CNC components in optimal condition ensures consistent performance and prolongs the equipment's lifespan and Skill Development: Training operators in the nuances of CNC plasma cutting can lead to better outcomes and more innovative use of the technology.
When setting up a CNC plasma Cutting Edge system there are several important considerations to ensure optimal performance, accuracy and safety. Here is a guide to the key factors you need to consider when setting up a CNC plasma cutting system.
Choosing the Right Plasma Cutter Power Requirements Select a plasma cutter with the appropriate power output based on the thickness and type of materials you will be cutting. Higher amperage cutters are suitable for thicker materials and Cutting Speed Consider the cutting speed capabilities to match your production needs. Faster cutting speeds increase efficiency but may require a more powerful system Choosing CNC Controller Software Compatibility Make sure your CNC controller is compatible with the software you plan to use to
CNC Cutting Design and program your cuts, and pay attention to ease of use. Look for advanced functionality as well as a user-friendly interface that simplifies the programming and operational process. Consider controls with features such as auto height control, which adjusts the torch height in real time to maintain optimal cutting conditions.
Safety Measures Personal Protective Equipment (PPE) Provide appropriate PPE, including gloves, safety glasses, face shields, and flame-resistant clothing for operators and Training Ensure all operators are trained in the safe use of CNC plasma and Laser Cut equipment, including emergency shutdown procedures and handling hazardous materials and Fire Prevention Implement fire safety measures, such as keeping a fire extinguisher nearby and ensuring the Laser Cut area is free from flammable materials and Power and Electrical Aspects Stable Power Supply Ensure a stable and sufficient power supply and ground it to avoid interruptions during the cutting process. Properly ground the plasma cutter to avoid electrical hazards and ensure constant performance.
Cutting Action Type | CNC High Definition |
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Equipment | ESAB MAKE Dual Head Beveling System (Straight and Contour) Double and Single Bevel Capacity |
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Current | 400 A | ||
Cutting Axis | 4-Axis | ||
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Cutting Thickness | Up to 300 mm | ||
Cutting Length | Up to 12000 mm | ||
Cutting Width | Up to 3500 mm | ||
Tolerances | Tightest in Industry | ||
Inspection | First Article In-Process Final |
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Production Volume | Prototype to Production | ||
Typical Lead Time | 1 to 2 weeks |
Industry Focus |
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Intended Application |
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Industry Standards | ISO 9001:2008 Certified AWS-D1.1 Certified |
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File Formats | AutoCAD Inventor DWG |
Plasma cutting is a process that is used to cut steel and other metals of different thicknesses (or sometimes other materials) using a plasma torch. In this process, a gas (oxygen, air, inert and others dependant on material) is blown at high speed out of a nozzle; at the same time an electrical arc is formed through that gas from the nozzle to the surface being cut, turning some of that gas to plasma. The plasma is hot enough to melt the metal being cut and moves fast enough to blow molten metal away from the cut.
In modern CNC Plasma Cutting and CNC Laser Cutting systems, end-to-end component design is highly automated using computer-aided CNC Cutting Design (CAD) and computer-aided manufacturing (CAM) programs. The programs produce a computer file that is interpreted to extract the commands needed to operate a particular machine via a post processor, and then loaded into the CNC machine and Cutting Machine for production. Since any particular component might require the use of a number of different tools drills, saws, etc., modern machines often combine multiple tools into a single "cell”. In other installations, a number of different machines are used with an external controller and human or robotic operators that move the component from machine to Cutting Machine. In either case, the series of steps needed to produce any part is highly automated and produces a part that closely matches the original CAD
CNC Cutting Design
What is Carbon Steel ?
Introduction
Carbon steels are supplied in the as-rolled, normalised, or hardened and tempered condition, with the best properties developed by hardening and tempering. The effect of carbon content on the tensile strength, elongation to failure and hardness of annealed plain carbon steel is shown in figure 1.
Very Low Carbon Content Steels
Very low carbon content (up to 0.05%C). These steels are ductile and have properties similar to iron itself. They cannot be modified by heat treatment. They are cheap, but engineering applications are restricted to non-critical components and general panelling and Fabrication work.
Low Carbon Content Steels
Low carbon content (0.05% to 0.2%C) e.g. 080M15, 150M19, 220M07, AISI 1006, AISI 1009, AISI 1020. These steels cannot be effectively heat treated, consequently there are usually no problems associated with heat affected zones in welding. Batches which are free of ‘tramp’ elements such as chromium are ductile with good forming properties, as little work hardening is exhibited. However, chromium as low as 0.1% and vanadium and molybdenum contents as Low Alloy Steel as 0.05% can have a dramatic effect on hardenability.
Surface properties can be enhanced by carburising and then heat treating the carbon rich surface. High ductility results in poor machinability, although these steels can be
Cutting Machine if high spindle speeds are employed. More commonly sulphur and lead are added to form free machining inclusions. Low quality steels with high quantities of sulphur and phosphorus will have better machinability than good quality steels which are clean and free from oxides and slag inclusions.
This group represents the bulk of the market for general purpose steel, finding usage in car bodies, ships and domestic appliances. Stainless steels and aluminium alloys compete with these steels in certain areas.
Medium Carbon Content Steels
Medium carbon content (0.2% to 0.5%C) e.g. 070M20, 080M40, 216M44, AISI 1023, AISI 1030, AISI 1046. Heat treatment and work hardening are now effective methods for modifying mechanical properties. Hardenability increases in proportion to carbon content. Welders must now take note of the hardening effects in the heat affected zone and take precautions against excessive energy input, as increased hardenability results in an increased likelihood of brittle structures forming. All common alloying elements increase the hardenability and hence .a ‘carbon equivalent’ scale has been devised as an approximate guide to weldability
In the normalised condition, machinability is improved compared with Low Carbon Steel and Low Alloy Steel due to their lower ductility and it can be further enhanced with the addition of sulphur or lead if special ‘free machining’ properties are required. Ductility and impact resistance is, however, reduced.
The corrosion resistance of these steels is similar to Low Carbon Steel and
Low Alloy Steel, although small additions of copper can lead to significant improvements when weathering performance is important. Most steels in this category contain some silicon and manganese, which are added as deoxidising and desulphurising elements during manufacture. While the quantities present are not considered to effect mechanical properties, an indication of the quality of the steel is given by the phosphorus and sulphur content, where the lower the content, the higher the quality.
This category represents medium strength steels which are still cheap and command mass market. They are general purpose but can be specified for use in stressed applications such as gears, pylons and pipelines.
Medium-High Carbon Content Steels
Medium-high carbon content (0.5% to 0.8%C) e.g. 070M55, 0S0M50, AISI 1055, AISI 1070. These steels are highly susceptible to thermal treatments and work hardening. They easily flame harden and can be treated and worked to yield high tensile strengths provided that low ductility can be tolerated. For example, spring wire in this category can have an ultimate tensile strength (UTS) >2GPa. Clearly, welders must take care to prevent heat affected zone (HAZ) cracking with these steels, and specialist advice should always be obtained. The carbon equivalent can be used to evaluate potential welding problems.
Although high strengths and hardnesses are attainable, impact strengths are poor. These steels are not normally used in stressed applications subjected to shock. They are used where hardness is valued, such as for blades, springs, collars, etc.
High Carbon Steel Content
High Carbon Steel content (>0.8%C) e.g. 050A86, 080A86, AISI 1086, BS 1407. Cold working is not possible with any of these steels, as they fracture at very low elongation. They are highly sensitive to thermal treatments. Machinability is good, although their hardness requires machining in the normalised condition. Welding is not recommended and these steels must not be subjected to impact loading.
These steels can have UTSs greater than 1 GPa, and care needs to be taken to avoid hydrogen embrittlement following electroplating. Advice should be sought from the plating shop. As with the medium-high plain carbon steels, steel with >0.8%C is used for components requiring high hardness such as cutting and CNC Laser Cutting tools, blades, etc.
CARBON STEEL PROFILE CUTTING SERVICESEN 10025-2 Structural Steel Plate is sleeved into plastic bag individually, pieces wrapped with water-proof material, bundled with nylon rope. Clear labels are tagged on the outside of the package for easy identification of the quantity and product I.D. Great care is taken during operation and transportation. CARBON STEEL PROFILE
CNC Laser Cutting SERVICESEN 10025-2 Structural Stainless Steel Plate packing will be according to international standard in bundles strapped by strips then into containers to avoid any damage.
Delivery: Within 10-25 days or asap if we have enough stock
We export Carbon Steel Plates CNC Plasma Cut Profiles to Saudi Arabia, Iran, Iraq, United Arab Emirates, Qatar, Bahrain, Oman, Kuwait, Turkey, Egypt, Yemen, Syria, israel, Jordan, Cyprus, Singapore, Malaysia, Indonesia, Thailand, Vietnam, South Korea, Japan, Sri Lanka, Maldives, Bangladesh, Mayanmar, Taiwan, Cambodia, Argentina, Bolivia, Brazil, Chile, Venezuela, Colombia, Ecuador, Guyana, Paraguay, Uruguay, United States of America, Canada, Mexico, Panama, Costa Rica, Puerto Rica, Trinidad And Tobago, Jamaica, Bahamas, Denmark, Russia, Norway, Germany, France, Italy, United Kingdom, Spain, Ukraine, Netherland, Belgium, Greece, Czech Republic, Portugal, Hungary, Albania, Austria, Switzerland, Slovakia, Finland, Ireland, Croatia, Slovenia, Malta, Nigeria, Algeria, Angola, South Africa, Libya, Egypt, Sudan, Equatorial Guinea, The Republic of Congo, Gabon, Europe, Africa, Asia, North America, South America, Middle East, Far East.etc.
Prosaic Steel and Alloys is a well known worldwide exporter of Prosaic Steel and Alloys is committed to provide each and every customer with the highest standard of customer service. We deals in Carbon Steel Plates CNC Plasma Cut Profiles in India & Overseas, offering a wide range of
Carbon Steel Plates CNC Plasma Cut Profiles