Prosaic Steel and Alloys has been providing cutting solutions with CNC Plasma Cutting Services India technology since the company started trading. Over this time we have developed exceptional skills and expertise in cutting materials and this has contributed to the success and growth of the business in the field of CNC Plasma Cutting India Services.
At Prosaic, we strive to understand customer requirements in detail and then suggest the most suitable CNC plasma cutting services to them. The team having nearly two decades of experience recommends the appropriate CNC plasma cutting job works to the clients making their desired activities faster and easier.
Prosaic Steel is the leading Indian company offering excellent CNC Profile Cutting India Services takes pride in the careful analysis of clients needs and advising the right CNC plasma cutting services to them. Our team of skilled technicians leaves no stone unturned to understand your preferences and unique requirements for CNC plasma cutting job works and then offer faster and the most convenient CNC profile cutting services.
Having the experience of working with diverse clients located at various industrial sectors of India, we have gained a huge clientele who has become our loyal customer base especially for CNC plasma cutting services. Our commitment doesnt stop at mere offering CNC Plasma Cutting Job Works, but we would be there to offer assistance and technical support through our maintenance activities also.
Flexibility plays a vital role in CNC profile cutting services; the infrastructural support and coherent capability allow us to offer the maximum of it. This high customization ability enables cost-effectiveness coupled with convenience for the clients resulting in complete customer satisfaction.
Plasma cutting steel is very favourable with many clients. Our Plasma cutting services are able to cut 12000mm x 3000mm x 300mm Thk. Arcon use CNC controlled Plasma cutting facilities and is supported by the C.A.D. department that controls the cutting service.
Our experience in this field allows us to deliver real benefits, such as the quality of the cut which reduces customer lead times. Our plasma cutting facility can cut up to 300mm thickness in a wide range of materials allowing this technology to substitute traditional cutting methods.
Our Plasma bed can handle sheet and plate sizes up to 12000mm x 3000mm x 300mm in any required profile. Additional services such as the creation of apertures are also included in our reliable service.
CNC Plasma Cutting Capabilities
|Cutting Action Type||CNC
|Equipment||ESAB MAKE Dual Head
Beveling System (Straight and Contour)
Double and Single Bevel Capacity
|Intended Cutting Material||
|Cutting Thickness||Up to 300 mm|
|Cutting Length||Up to 12000 mm|
|Cutting Width||Up to 3500 mm|
|Tolerances||Tightest in Industry|
|Production Volume||Prototype to Production|
|Typical Lead Time||1 to 2 weeks|
|Cutting Shapes||Flat Bars, Profiles, Circles, Rings, Blanks, Strips, Custom Design etc|
Additional Information on CNC Plasma Cutting Services
|Industry Standards||ISO 9001:2008 Certified
|File Formats||AutoCAD Inventor
What is Plasma Cutting ?
Plasma cutting is a process that is used to cut steel and other metals of different thicknesses (or sometimes other materials) using a plasma torch. In this process, a gas (oxygen, air, inert and others dependant on material) is blown at high speed out of a nozzle; at the same time an electrical arc is formed through that gas from the nozzle to the surface being cut, turning some of that gas to plasma. The plasma is hot enough to melt the metal being cut and moves fast enough to blow molten metal away from the cut.
In modern CNC Plasma Cutting Services systems, end-to-end component design is highly automated using computer-aided design (CAD) and computer-aided manufacturing (CAM) programs. The programs produce a computer file that is interpreted to extract the commands needed to operate a particular machine via a post processor, and then loaded into the CNC machines for production. Since any particular component might require the use of a number of different tools “ drills, saws, etc., modern machines often combine multiple tools into a single “cell”. In other installations, a number of different machines are used with an external controller and human or robotic operators that move the component from machine to machine. In either case, the series of steps needed to produce any part is highly automated and produces a part that closely matches the original CAD design.
TYPES OF PLASMA CUTTING PROCESS
Variations of the Plasma Cutting Services Process
Conventional Plasma Cutting
This process generally uses a single gas (usually air or nitrogen) that both cools and produces the plasma.Most of these systems are rated at under 100 Amps, for cutting materials under 5/8″ thick.Primarily used in hand held applications
Dual Gas CNC Plasma Cutting
This process utilizes two gases; one for the plasma and one as a shield gas.The shield gas is used to shield the cut area from atmosphere, producing a cleaner cut edge. This is probably the most popular variation, as many different gas combinations can be used to produce the best possible cut quality on a given material.
Water Shield CNC Plasma Cutting
This is a variation of the dual gas process where water is substituted for the shield gas.It produces improved nozzle and workpiece cooling along with better cut quality on stainless steel.This process is for mechanized applications only.
Water Injection CNC Plasma Cutting
This process uses a single gas for plasma and utilizes water either radially or swirl injected directly into the arc to greatly improve arc constriction, therefore arc density and temperatures increase.This process is used from 260 to 750 amps for high quality cutting of many materials and thicknesses.This process is for mechanized applications only.
Precision CNC Plasma Cutting
This process produces superior cut quality on thinner materials, (less than 1/2″) at slower speeds. This improved quality is a result of using the latest technology to super constrict the arc, dramatically increasing energy density.The slower speeds are required to allow the motion device to contour more accurately.This process is for mechanized applications only.
Underwater Submerged CNC Plasma Cutting
The development of underwater plasma cutting originated in the special requirements of industrial cutting applications. Among other things, the noise pollution, radiation and dust exposure as well as material distortions caused by heat input should be reduced.
Benefits of underwater Plasma Cutting
CNC PLASMA CUTTING SERVICES AND PROFILE CUTTING SERVICES STEEL PLATES GRADES AND SPEC
Prosaic Steel and Alloys
429, Pathe Bapurao Marg, Ahmed Building, Opp Islampura Street, Mumbai- 400004
Telephone: +91 022 23874482 / +91 022 6659 5367
elephone: +91 022 23874482 / +91 022 6659 5367
Email: [email protected]
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